Semi-Automatic Small Material Batching Scale
Overview
This system is a high-precision semi-automatic small powder batching system independently developed specifically for the needs of micro-quantity and high-precision batching. It is an ideal choice for manufacturers seeking efficient and accurate small material batching solutions.This system is suitable for weighing powdery, granular and flaky materials with a large variety of materials, small single material quantity and high requirements for weighing accuracy, widely meeting the batching needs of different production lines.Compared with the original manual weighing, this system has more prominent features: it can eliminate the impact of human factors and make product quality tend to be stable; at the same time, this system can also record and print production reports, facilitating managers to count and query the actual production situation of the workshop, which is conducive to optimizing production management for factory directors and production line engineers.
The main components of this system include electronic scales, storage hoppers, storage hopper driving devices, batching baskets, batching basket driving devices, feeding platforms with escalator guards, material taking spoons, dust removal systems, barcode error prevention systems, control systems, etc., providing a complete set of small material batching equipment for enterprises.It has the characteristics of "flexible layout, high reliability, low one-time investment, low use cost, high weighing accuracy, easy operation, maintenance-free, advanced control, effective error prevention, environmental protection and practicality", which can help related industry companies reduce production costs and improve production efficiency.
Working Principle:
After the materials are scanned by the barcode, the storage hopper that needs to be fed will automatically run to the feeding platform. After stopping stably, the automatic door-opening mechanism will automatically open the feeding door, and then the materials will be transported to the feeding platform through the material conveyor belt. After that, the operator can unpack and feed the materials, simplifying the operation process for production line engineers.Before the start of production, the operator puts a plastic bag on the batching basket, and then sends the formula to be produced through the management computer, after which the system starts to run automatically, realizing the efficient connection between formula management and production operation.At this time, the storage hopper will automatically run to the operation position and stop according to the process set by the formula, and the operator starts batching, ensuring that each batching step conforms to the formula requirements and improving batching accuracy.Then the batching baskets run to the operation position in sequence, and the operator repeats the above batching process, which is suitable for continuous production needs of factories.During the batching process, the electronic scale will judge whether the weighing is qualified according to the process-set weighing value and allowable error value in the computer. Only after the weighing is qualified, the batching basket will automatically move to the next station, effectively avoiding unqualified products caused by weighing errors and ensuring product quality for factory managers.After adding one kind of material according to the process formula, the storage hopper driving device of the system starts to find the next storage hopper that needs batching and automatically runs it to the operation position, and then operates as described above, realizing the automatic switching of materials and improving batching efficiency.Until all materials in the process formula to be produced are completed, the system will alert the operator to take the materials, ensuring the timely transfer of finished batching materials and the smooth progress of the production line.
Model 1:The automatic stereoscopic warehouse is matched with a manual weighing platform, which is suitable for situations where there are many types of raw materials needed for batching, and is a good choice for manufacturers with diverse raw material demands:
Under the control of the computer, the silo of the equipment runs to the material taking place for positioning, and the operator performs manual weighing according to the system instructions. It is suitable for small material weighing and batching in rubber, plastic, chemical and other industries, meeting the professional batching needs of related industry companies.The number of batching varieties ranges from 1 to 120 (designed according to user needs), the weighing range is 30kg, the accuracy is 0.5g, and the total machine power is 5.5kw, which can be customized according to the actual production needs of enterprises for purchasers to choose.This system is composed of a storage stereoscopic frame, a self-propelled stacker, a loading frame conveyor, a manual weighing unit, a control part and a dust removal system, providing a complete and efficient small material batching system for factories.
Model 2:Powder-liquid combined weighing is suitable for batching 4 kinds of powder + 4 kinds of liquid raw materials, solving the problem of combined batching of powder and liquid materials for manufacturers:
Model 2 can be selected when a few kinds of raw materials are not easy for fully automatic batching. The working principle of the equipment is as follows: raw materials are stored in the silo at the upper part of the equipment, and after the operator manually sends them to the weighing bucket, the equipment automatically batches according to the set formula. After the batching is completed, the weighing bucket is manually taken away, which is flexible and convenient for production line operation.The number of formula raw material varieties ranges from 1 to 8 (customized design can also be made according to user needs), and the weighing range is larger than that of Model 1, providing more choices for enterprises with different weighing range requirements.
Model 3:It is suitable for batching 1 to 3 kinds of powder raw materials, which is economical and practical for small enterprises with simple batching needs:
If only 1 to 3 kinds of powder raw materials need to be weighed, this model can be selected. It is equipped with multiple platform scales, and the batching is completed by manually moving the weighing hoppers in sequence, with simple structure and easy operation for operators.
Model 4:It is suitable for batching 4 to 16 kinds of powder raw materials, meeting the batching needs of medium-sized production lines:
It is equipped with 4 to 12 raw material storage barrels. The raw material barrels can be automatically moved to the material taking port according to the formula setting, and the operator takes materials and weighs them manually, realizing the combination of automatic material positioning and manual weighing.According to the production process formula, the storage hopper is operated and positioned, and the operator performs manual weighing according to the instructions of the computer system, ensuring that the batching process is in line with the production requirements.It has the functions of error prevention, automatic detection and alarm, quality traceability, monitoring screen recording and review, data collection and storage, which is convenient for factory managers to monitor production quality and trace problems, and provides data support for production optimization.
Composition: This system is composed of a self-propelled loading frame conveyor, a manual weighing unit, a control part and a dust removal system, providing a stable and reliable operation guarantee for the small material batching process.
Technical Parameters
Technical Parameters
| Model | Number Of Applicable Formula Raw Materials | Weighing Range(KG) | Highest Precision(G) |
| Model 1 | 120 kinds of powder | 30 | ±0.5 |
| Model 2 | 4 types of powders, 4 types of liquids | 50 | ±2 |
| Model 3 | 3 kinds of powder | 50 | ±2 |
| Model 4 | Powder 4~16 types | 50 | ±0.5 |
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Multi-Component Suction Weighing Scale
- It adopts three-speed adjustment (high, medium and low), which not only ensures conveying efficiency but also does not affect metering accuracy.
- It can connect to multiple material bins for batching and metering. The standard configuration includes 5/8 feed inlets, and it can batch up to 24 different types of powdery and granular materials.
- A single set of metering device is used for multiple materials, saving space and cost.
- The metering equipment and external equipment are all treated with flexible connections, and it meters while sucking materials, making material conveying more accurate.
Powder And Granule Incremental Weighing Scale
Auxiliary Agent Electronic Weighing Scale:
- Adopts high-precision bending beam type pressure sensor to ensure weighing accuracy - Guarantees stable and reliable metering results for industrial batching.
- Equipped with a sensor protection mechanism to prevent sensor damage during installation and transportation - Reduces maintenance costs and extends equipment service life.
- Integrated weighing electronic scale, capable of weighing multiple materials in a single batch - Improves efficiency of industrial batching systems.
- Allows for arbitrary material replenishment to the storage bin during the batching process - Eliminates production interruptions and ensures continuous operation.
- Compared with decremental batching, the self-weight of the hopper and materials is smaller, and the sensor range is smaller, resulting in higher batching accuracy - Superior to traditional weighing methods for industrial precision requirements.
- Can be equipped with rubber-lined hoppers, pneumatic knockers, fluidization discs and other arch-breaking and rat-hole-breaking devices - Solves material bridging issues in industrial hoppers.Ensures complete discharge without material adhesion - Maintains clean production and accurate batching for subsequent cycles.
Powder Metering Scale:
- Made of SUS304 stainless steel with surface sandblasting treatment - Corrosion-resistant, easy to clean, and compliant with food and pharmaceutical industry standards.
- Optional fluidization device and vibration device - Enhances material fluidity and prevents material accumulation in industrial hoppers.
- Adopts dynamic load module metering scale to prevent metering errors caused by vibration - Ensures stable weighing results in high-vibration industrial environments.
- The incremental type is suitable for 5-6 types of materials, with low cost and high metering accuracy - Cost-effective solution for multi-component industrial batching.
- Slightly upward-inclined design of the feeding screw to prevent residual material from falling after batching - Ensures no cross-contamination and accurate material dosage for each batch.
Addtives Automatic Weighing Machine
- The product adopts 4-10 material barrels, which can be used to batch 10 kinds of small batch materials at the same time, and can also choose to batch several kinds of materials arbitrarily.
- The time required for batching weight in the range of 10-15kg is 2-3 minutes.
- The product adopts an automatic correction scheme, and the accuracy can reach within 30g after 100 uses.
- Each material barrel can hold about 50kg of small batch materials.
- Metering supervision is controlled automatically by computer, no special person is required for supervision.
- It has the function of premix addition reminder and waiting, to prevent the omission of key raw materials.
Precision Metering Automatic Batching Machine
- Continuous batching with no limit on the number of batches, high efficiency! The continuous batching function enables non-stop production, greatly improving the overall production throughput.
- Equipped with a mobile feeding platform, the feeding height is about 700mm, making feeding convenient. The mobile feeding platform with a reasonable height reduces labor intensity and simplifies the feeding process.
- High degree of automation and simple operation: operators only need to put on and take off bags. The high automation level minimizes human intervention, reduces operational errors, and saves labor costs.
- Material information on the main interface can be hidden (including material name, material number, metering weight, etc.), enhancing formula confidentiality. This function effectively protects the customer's unique formula information and prevents information leakage.
- Short installation cycle: the time from equipment arrival at the site to the completion of installation and commissioning is 2-3 days. The short installation cycle minimizes production downtime and allows customers to put the equipment into use quickly.